You Can Build Your Own Circular Saw Table

Since circular saws are the portable version of a table saw, they are not meant to be fixed to a table. However, the portability can be a disadvantage if you are trying to make precision cuts such as miters or other angles. To help you make more accurate cuts, you can build a circular saw table in your own shop.

4 Circular Saw

Step 1

4 Circular Saw

Gather your materials which include a 3/4" thick medium density overlay (MDO) in a 36"X16" sheet, a 36"X8 1/2" piece, a 36"X1" piece, and two 36"X1 1/2 " pieces, a pencil, ruler, jigsaw, eight strips of 1"X2" wood, nails, hammer, drill, 1/4" and 1/2" drill bits, screws, circular saw, 1/2" dowel, speed square, and 1/4" carriage bolt.

Step 2

Mark the midpoint 3/4" in from the edge on the long side of the 36"X16" MDO.

Step 3

Using the ruler, mark a radius from this midpoint on that front edge. Next, draw a straight line 10 inches from and parallel to the back edge.

Step 4

To cut out the table that you just marked, use the jigsaw to cut down the 10" line, around the radius, and down the 10" line on the other side. You now have the shape of the table.

Step 5

Flipping the table to its back, nail six strips of the 1"X2" wood to all of the straight edges as the support for the table.

Step 6

Go back to the original midpoint mark on the topside and drill a 1/2" hole in which the dowel will be placed to serve as the pivot for the arm.

Step 7

Down from the hole on this topside, attach two more 1"X2" strips 10 inches long to serve as the fence for the guide.

Step 8

Take the two pieces of MDO that are 36"X1 1/2" and cut a 45-degree angle off of each end. With the angles facing inward, screw these two pieces onto the ends of the 36"X8 1/2" piece of MDO. This makes the carriage with spacers.

Step 9

Screw the 36"X1 1/2" MDO to the edge of the 36"X4" MDO at a 90-degree angle to create a guide lip. Attach this assembly to the support blocks of the carriage with screws. To make the opposite side of the guide, screw the 36"X2" MDO to the other side of the carriage. The circular saw's blade should pass through the gap as it follows the guide lip, but you may need to adjust the gap width for your particular saw.

Step 10

Now, with the saw against the guide lip and the blade in the gap, fix an opposite lip to keep the saw straight as it passing through the carriage by screwing on a 36"X1" strip of MDO on the opposite side.

Step 11

Flip this carriage over and measure down 7 inches from the top edge. Mark the midpoint of the width at this point and drill a 1/2" hole for the dowel.

Step 12

Removing the upper part of the carriage, place the base under the table and tap the 1/2" dowel through both the table and carriage, not allowing the dowel to stick out past the carriage blocks. Then, reattach the upper part of the carriage.

Step 13

Slide the carriage arm as far right as possible. Putting the speed square between the arm and the fence at a 45-degree angle, drill a 1/4" hole through the upper assembly and tabletop to secure the arm with a carriage bolt. Do the same at the 90-degree and 45-degree left angle to make repeated angle cuts.

Your circular saw table is ready to use. Place the wood to be cut against the fence. Line up the arm to the angle that you want. Put the circular saw in the guide arm with a depth set so that you will only cut 1/8" into the table. Make your cut. You can now make accurate angle cuts time after time with your circular saw table.

You Can Build Your Own Circular Saw Table
4 Circular Saw

Special Price!!! Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery)

Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery)
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Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery)

>> Click here to update Cheapest prices for Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery) <<

Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery) Feature

  • Makita-built motor delivers 3,700 RPM for faster cutting and ripping through wood
  • Compact, ergonomic design at only 6.9 lbs. for reduced operator fatigue
  • Designed with a large 2-1/4-inch cutting capacity at 90 degrees
  • Makita LXT Lithium-Ion battery and Energy Star rated 30-Minute Rapid Optimum Charger produces 430% total lifetime work with 2.5X more cycles
  • 3-year warranty on tool


Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery) Overview

Makita built, D35 high torque motor delivers maximum power for cutting 2x material at 45-degrees with 50-degrees capacity; compact design at only 13-5/8-inchlength and weighs only 6.9-pounds ( with battery, not included )for less operator fatigue; ergonomic shape fits like a glove with even pressure and easy control; heavy-gauge, precision machined base for smooth, accurate cutting and added durability; two-piece armature and field along with externally accessible brushes for serviceability and longer motor life.

Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery) Specifications

The Makita 18V LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw delivers cordless cutting power to the jobsite. The BSS611Z has a Makita-built high-torque motor and a compact design for a range of cutting applications, and will cut 2X material at 45 degrees.



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BSS611Z Features
SPEED - 3,700 RPM for faster cutting and ripping
EFFICIENCY - Large cutting capacity (2-1/4" at 90°)
COMFORT - Less weight with ergonomic grip
PERFORMANCE - LXT Li-Ion batteries charge in 30 minutes, run longer and deliver 2.5X more cycles
Battery and charger not included

Tool Specifications
Blade diameter6-1/2"
Arbor5-8"
No load speed3,700 RPM
Max. cutting depth90° (2-1/4") ,45° (1-9/16"), 50° (1-7/16")
Battery18V LXT Lithium-Ion
Overall length13-5/8"
Net weight6.9 lbs. (w/battery)
Makita-Built Motor Engineered for Versatile Power
The BSS611Z features a Makita-built high-torque motor that produces 3,700 RPM for faster cutting. The saw has a 50 degree maximum bevel cutting capacity and is engineered with a heavy gauge, precision machined base for smooth, accurate cutting and added durability.

Ergonomic Design in a Compact Size
The BSS611Z weighs just 6.9 pounds (with battery, sold separately) with a more compact design at 13-5/8 inches long and an ergonomic shape that fits like a glove for reduced operator fatigue.

Versatile Design for a Range of Applications
The BSS611Z is engineered for a range of cutting tasks, and is perfect for roofing, carpentry, remodeling, woodworking, and for any pro contractor who requires a best-in-class engineered cordless circular saw. The BSS611Z is just another example of Makita's commitment to innovative technology and best-in-class engineering.

About Makita's 18V LXT Lithium-Ion Cordless Tool Series
As one of the pioneers driving the cordless tool revolution, Makita changed the game with its breakthrough 18V LXT Lithium-Ion Cordless Series. Three years after its debut, Makita's LXT Series has grown from seven to over 35 tools, providing a wide range of cordless solutions for professional tradesmen. Makita also added 18V Compact Lithium-Ion for cordless power in a more compact size.

About Makita
Makita is a worldwide manufacturer of industrial quality power tools, and offers a wide range of industrial accessories. Makita applies leading-edge innovation to produce tools that are stronger, lighter, more powerful and easier to use. Makita USA, Inc. is located in La Mirada, California, and operates an extensive distribution network located throughout the U.S. For more information, please call 800/4-MAKITA (800/462-5482) or visit the website at makitatools.com. Makita is Best in Class Engineering.

Warranty
Every Makita Lithium-Ion tool is backed by Makita's 3-Year Warranty that covers repair due to defects in materials or workmanship up to three years from the date of original purchase. Makita Lithium-Ion batteries and chargers have a limited 1-year warranty. Please see makitatools.com for complete details.

What's in the Box
Makita BSS611Z 18V LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (tool only).


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Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery)

Limited Offer Today!! Bare-Tool Makita BSS611Z 18-Volt LXT Lithium-Ion Cordless 6-1/2-Inch Circular Saw (Tool Only, No Battery) Black Friday and Cyber Monday Deals

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Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw

Special Price!!! Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw

Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw
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Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw

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Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw Feature

  • 15.0 Amp, 4,400 RPM Motor- delivers maximum cutting performance and does not bog down, even under heavy loads.
  • Hardened steel worm gearing -provides maximum torque in the toughest applications
  • Magnesium Construction-durable, lightweight
  • Heavy-Duty Composite Shoe- will not warp, bend or kick up a burr
  • Exclusive Oil Site Glass- instantly gauge current oil level


Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw Overview

Powerful 15A motor specifically designed for toughest applications. Features rigid steel wrap around shoe for maximum accuracy. Depth of cut at 90 is 2 3 8"; at 45 is 1 7 8". Includes diamond arbor combination blade and wrench. 5 year warranty. Weight: 17



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Milwaukee 6477-20 7-1/4-inch Worm Drive Circular Saw

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Choosing a Circular Saw

I have spent thirty plus years doing construction and renovations. During that time, we have used and even abused, most brands, styles and sizes of hand held circular saws. (I personally was never involved in the abuse part). Having employees, means having abuse. It's surprising what some people will do with someone else's equipment.

4 Circular Saw

The first circular saw I ever purchased was a Skill 7 1/4" saw, with 2 1/4 H.P. I was eighteen at the time, and had just decided I was going to be a contractor, when I grew up. (if I grew up). The unit I purchased was not my first choice, as it seemed kind of expensive at the time. The owner of the lumber yard I was dealing with, also happened to own a large construction company. When he saw me carrying the saw I chose up to the counter, he inquired how long I intended on being in business.

4 Circular Saw

Me being the cocky sort, said something along the lines of forever. (Failing didn't seem even remotely possible, at the time). He said if that's the case, I'd better reconsider my choice of saws. My choice was apparently a poor one. He steered me to the Skill saw I ended up with. Now, thirty years later, the only repairs ever needed on that saw has been two cords, and a set of brushes. The cords don't stand up well to a saw blade.

That particular saw has a set of bearings in it that will keep the blade spinning for about twenty seconds after letting go of the switch. In the right hands, it will cut a line straight and square. And believe me when I say it's seen some serious use, in many different hands.

I've since bought about every brand and size since then, and have never been as satisfied as I was with that one. Even the 8 1/4" saw, supposedly the same saw but larger, and about fifteen years newer, hasn't impressed me as much as the first one. Cutting a straight line with that one has never become second nature like the first. (In all fairness, I personally haven't done the amount of actual physical work as I did in those early years, thank God). I am still able to cut a very straight cut with the original one though.

That saw wasn't a worm drive saw. That particular style of saw seems to lend themselves to cutting a straight line rather easily, and have plenty of power. This style is the first choice of many professional contractors, due to there ruggedness. I have, and use this type of saw as well, but I limit it's use to very abusive situations. They are made to take it.

I've bought saws from manufacturers, that were reputed to be very high quality, and were made by the very same people who made some serious equipment, that performed extremely well. After using them for a couple weeks, I just gave them away. Some saws are not designed for the user, but for the ease of manufacture. No thank you very much!

Sometimes I swear that the engineers have never held, used, or researched the very tool they were designing! And the surprising part is they actually make it to the market. You'd think that somewhere along the line, someone would have said, "this is a piece of junk", and sent the engineer back to school, or at the very least, back to the drawing board. But no!

One of the newer brands on the market in the USA, is Festool. While it has it's limitations for construction, for cabinet making it's great. With the extendable, non slip, track system, cabinet quality cuts are simple. Even mitering cabinet sides on a job site are no problem. And with the dust collection system hooked up to it, it's hard to beat. I did notice new users have a bit of trouble getting used to it having a retractable blade system. This lead them to actually having a kick back, and cutting the aluminum guide. This seems especially true for left handed users. And for those with two left hands, forget it.

Bottom line in choosing a saw is first deciding what type of work it will be used for most often. If you're going to be cutting 2" x 4" lumber, forget the Festool. It's just not worth destroying a good saw for that. Also, stay away from the .99 saws, unless your need a curved cut, because straight is out of the question. Anytime you can watch the shaft slide in and out during a cut, you have a problem.

Look for a saw with a 15 amp motor, and try to move the shaft in and out prior to buying it. (Unplugged of course). If possible, test it out. Some saws go out of there way to blow the saw dust in your eyes. Having a shoe that won't bend or break is a big plus, and a notch where the blade will actually cut is pretty handy. (Although, I rarely use them. I like to see where I'm cutting, so I look at the blade). And BY ALL MEANS, use safety glasses.

Following these basic guidelines will get you a saw that you'll be able to count on for years to come.

Choosing a Circular Saw
4 Circular Saw

Special Price!!! Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips

Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips
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Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips

>> Click here to update Cheapest prices for Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips <<

Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips Feature

  • Comfortable to handle and hold for precise, accurate results
  • On-board laser ensures straight cuts
  • Powerful 13 amp motor; 5,000 RPMs; 90-degree capacity of 2-3/8-inches
  • Dimensions: 15.4 x 11.8 x 8.1-inches (WxHxD); weighs 8.0-pounds; 2-year warranty
  • Includes one 18-tooth carbide blade, 6.0-foot cord, and blade wrench


Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips Overview

Powerful 13A motor provides the power for cross cuts and rip cuts in all woods. On board laser for cutting accuracy. Bail handle design provides versatility. Align your blade to the kerf indicator for accurate cuts. Bevel adjustments from 0 to 45 accurate

Black & Decker CS1030L 13 Amp 7-1/4-Inch Laser Circular Saw with Soft Grips Specifications

Trying to follow that pencil mark as you cut long stock with a circular saw can be tricky. The mark might blend with the stock if it’s painted, making it difficult to see. And certainly, there’s sawdust to contend with when it comes to keeping an eye on the cut line. Anyone experiencing these troubles will appreciate the laser guide on this 7-1/4-inch circular saw from Black & Decker. The saw’s on-board laser extends a bright, visible line across the work surface, offering a perfectly straight and highly visible cut line that’s easy to follow. The saw is powered by a beefy, 13 amp motor that spins the blade at 5,000 rpm’s, providing plenty of speed and torque for cross cuts and rips through all types of wood. The saw cuts smoothly through material up to 2-3/8 inches (the tool’s capacity at 90 degrees). With an angled cut of 45 degrees, the saw cuts stock up to 1-13/16 inches thick. Bevel adjustments from 0 to 45 offer accurate angled cuts. And, a calibrated depth-adjustment fine-tunes quickly and locks solidly for cuts through materials of varying thicknesses. Best of all, ergonomically designed front- and rear-assist handles with soft grips mean comfort and control on extended jobs and help stabilize the saw for tricky vertical cuts. The purchase is covered by a two-year manufacturer warranty. --Brian D. Olson

What’s in the Box
18-tooth carbide blade, 6-foot cord, and blade wrench.

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Circular Power Saws - How To Choose And Use Safely

Any portable saw you buy for your home or shop should be capable of cutting a 2 x 4 piece of wood at a 45-degree angle. In general, saws that have a blade diameter of 7 or more inches are good choices. Using a saw safely should be of primary importance. In this article I'll cover the basics on saw selection and safety practices.

4 Circular Saw

A number of considerations have a bearing on your decision when buying a circular saw. Do you want powered or cordless? Does the saw come equipped with a depth adjustment, which enables you to make shallow cuts when required; an angled adjustment for cutting miters and bevels; and a ripping fence, which guides the saw when you want to rip a board to a specific width? It should have an automatic spring-loaded blade guard that retracts as the blade enters the work area, and then covers the exposed part of the blade as soon as the cut has been completed.

4 Circular Saw

Since most present-day saws have all these features, your final choice often depends on how conveniently a saw operates and how easily the adjustments are made. Another major consideration should be the weight of the tool. Think about how long you intend to use it in any one stretch of time. Large-sized adjustment nuts are a worthy consideration, as is an easy-to-grip handle on the blade guard. In addition to the saw handle, which contains the trigger starting switch, a knob on the end of the motor housing is convenient as an extra handle for awkward situations. This feature is not essential with smaller saws.

Safety Practices

When using any portable saw, always be sure that the work to be cut is firmly supported, or held, so that it will not shift during the cut. Start the saw before the blade enters the work and guide it straight along the cutting line. Veering can cause jamming, stalling, possible motor damage, or even worse the entire tool may jump or hop out of the wood creating the possibility of a serious injury. Be especially careful not to let the saw veer when using a masonry-cutting blade. Blade breakage could result and the flying shrapnel may cause injury. If a long piece of wood is to be cut, it should be supported by a helper. It must not be moved during the cut in such a way as to close the cut and bind the blade. Keep a firm grip on the saw with your right hand, and keep your left hand well away from the saw. Make certain also that the cord is well out of the way so it will not be cut by the blade.

Maintain a strong grip on the saw to keep it from tipping or dropping at the end of the cut. Keep your hands clear of the blade during the time required for it to come to a complete stop. It's also a good idea not to touch the blade immediately after it stops as it's probably hot enough to burn you. Never adjust the saw without first disconnecting the power cord.

Picking the right circular saw is largely a matter of personal choice. Using the tool safely is a matter of common sense. Pick wisely and use it even more wisely.

Circular Power Saws - How To Choose And Use Safely
4 Circular Saw

Special Price!!! DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw

DeWalt DWS535  7 1/4-Inch Worm Drive Circular-Saw
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DeWalt DWS535  7 1/4-Inch Worm Drive Circular-Saw

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DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw Feature

  • 13.8 lbs. Lightweight magnesium construction for optimum user handling, comfort, and strength
  • Durable cast magnesium footplate provides a tough and solid cutting platform
  • Extra wide saw hook accepts material up to 2-1/2-inch wide
  • TOUGHCORD Cord Protection System provides 4X better cord jerk protection
  • 53 degree Bevel capacity for advanced applications; Bevel detents at 22.5 degree and 45 degree for fast and accurate setting to common angles


DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw Overview

7 1 4'' 15A worm drive circular saw. Lightweight magnesium construction. Magnesium footplate provides a tough and solid cutting platform and extra wide saw hook. Accepts material up to 2 1 2'' wide. The Toughcord cord protection system provides 4 times better cord jerk protection and the 53 bevel capacity is perfect for advanced application. This saw has bevel detents at 22.5 and 45 for fast and accurate setting to common angles. The saw comes with a 3 year limited warranty. Saw weight is 13.8 lb.

DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw Specifications

Featuring lightweight, magnesium construction for optimum user handling, comfort, and strength, the DEWALT DWS535 7-1/4-Inch Worm Drive Circular Sawmakes quick, clean, accurate cuts, pass after pass. Complete with an extra-wide saw hook to handle material up to 2-1/2 inches wide, this durable tool comes with a carbide-tipped blade and blade wrench.

callout box top
7-1/4-Inch Worm Drive Circular Saw
At a Glance:
  • Durable magnesium construction lends power without bulk

  • 4,800 rpm no-load speed; 53-degree bevel capacity

  • Extra-wide saw hook accepts material up to 2-1/2 inches wide

  • Weighs 13.8 pounds

  • Backed by a limited three-year warranty; 90-day money-back guarantee
callout box bottom
DEWALT DWS535 7-1/4-Inch Worm Drive Circular Saw The extra-wide saw hook lets you cut material up to 2-1/2 inches thick.
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DEWALT DWS535 7-1/4-Inch Worm Drive Circular Saw TOUGHCORD Cord Protection System for safer operation.
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Lightweight and Powerful Performance
Weighing in at just 13.8 pounds, the DEWALT DWS535 7-1/4-Inch Worm Drive Circular Saw is lightweight for easy handling and storage, yet is heavy-duty enough to handle the rigors of the job site. Magnesium construction lends power without bulk, while a durable, cast magnesium shoe provides a tough, solid cutting platform.

4,800 RPM and Bevel Capacity of 53 Degrees for Advanced Applications
Offering a no-load speed of 4,800 rpm and providing a 2-7/16-inch depth of cut at 90 degrees, 1-7/8-inch depth of cut at 45 degrees, and a bevel capacity of 53 degrees, the powerful DWS535 tackles even the most advanced roofing applications and compound angles with ease. This circular saw also saves time by offering bevel detents at 22.5 and 45 degrees for fast and accurate setting to common angles.

User-Friendly, Time-Saving Features
As user-friendly as it is powerful, the DWS535 has a top-accessible spindle lock for easier and faster blade changes, minimizing downtime. For improved versatility, an extra wide saw hook accepts material up to 2-1/2 inches wide, while dual rip ports accept available DWS5100 12-inch Dual Port Rip Guides.

Finally, a TOUGHCORD Cord Protection System provides four-times better cord jerk protection for safer operation.

Warranty Information
The DEWALT DWS535 7-1/4-Inch Worm Drive Circular Saw is backed by a limited three-year warranty, 90-day money-back guarantee, and one-year free service contract.

What's in the Box
7-1/4-Inch Worm Drive Circular-Saw, 7-1/12-inch carbide-tipped blade, blade wrench, and manual.


DEWALT DWS535 7-1/4-Inch Worm Drive Circular SawMagnesium construction lends power without bulk and provides a tough, solid cutting platform.



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This DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw ships for FREE with Super Saver Shipping.

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DeWalt DWS535  7 1/4-Inch Worm Drive Circular-Saw

Limited Offer Today!! DeWalt DWS535 7 1/4-Inch Worm Drive Circular-Saw Black Friday and Cyber Monday Deals

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